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Process
Rosslare Manufacturing Limited is a large vertically integrated factory situated in Shenzhen, China.
Quality controlled manufacturing covers the following stages:
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Plastic part injection molding |
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Metal part die cutting and stamping |
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SMT- reflow automated production |
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Insertion-wave soldering production |
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Assembly, printing and packaging |
We offer fully integrated manufacturing facilities including plastic and metal parts tooling, injection, stamping & forming, pad / silk screen, coating, surface mount, insertion, inspection and test, finishing and packaging. Our comprehensive one-stop shop facilities enable maximum control with minimum loss.
Rosslare's OEM clients enjoy complete stocking and delivery facilities for finished goods that accommodate even the most demanding logistic requirements including emergency stocks, drop shipments and special requests to ramp-up and down on demand.
Process stages:
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New product request based on client's needs or existing market needs. |
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Design & customer approval |
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Design services: |
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2D and 3D mechanical design using advanced solid modeling systems and tooling design. |
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Electrical & electronic design |
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Multi-layer PCB layout |
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Software design |
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Prototypes for Design Verification (DV) to test and conclude which production process method is best. |
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Qualification, functionality, safety, standard and certification for UL, UN-DOT and others as requested |
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Testing services: applying stringent standards & automated testing equipment |
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Custom testing equipment generation on demand |
Two pre-production stages:
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Production of a small preliminary batch for testing, verification, development, design validation & validation of manufacture ability, testing, quality process and standardization |
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Production begins only after all pre-production processes have been completed to assess the manufacturing, testing, and quality processes as designed during the ESB (Engineering Sample Build) stage. |
Product Testing:
Rosslare has over 100 testers for ICT, FCT and FFT testing where every manufactured performance unit is recorded for logistics. We maintain a QA operation with over 36 training courses for skilled operators. Our advanced qualification process ensures a very low rate of defects. That's why OEM clients can expect reliable results.
A world-class QA operation including over 36 training courses for skilled operators.
Auto-testing throughout fabrication and assembly:
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In Circuit Test - ICT |
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Full Circuit Test – FCT |
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Full Function Test – FFT |
Mass production:
Following final approval, mass production begins including; molding and tooling, plastic part injection, metal parts production, PCB & electronic assembly using SMT and reflow technologies and manual placement when necessary. When needed we also arrange testing jobs for automatic testing systems.
Finally we deliver printing, marking, labeling and packaging based on required standards, regulations and customer requirements.
Additional services:
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Project management |
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Component engineering |
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Component source qualification |
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Cell qualification testing |
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